If you use a rag to remove the excess you end up buffing the lacquer—you’ll have shiny spots around the nail hole. To soften the look a bit, I curved the front edge of the main top. rip of shop grade ply for the foundation header. After tracing the keyhole with a pencil I relieved the area with a 3/8-in. By the DIY experts of The Family Handyman Magazine. You can make the pin rest jig as long as required. I built the whole thing around a cement board clad box that housed the fireplace, which vented through the wall. Build the face frames as shown in Detail 3 using the pocket hole jig. I cut the scribe lines first with my Festool saw or power plane, being careful not to cut past the scribe line. Not long ago, a friend of mine referred one of his coworkers to me who was interested in replacing the fireplace-surround of an old bungalow he and his wife had just purchased. But alas, I’ll be the first to admit I had tunnel vision. I made sure to number all of the plugs and to mark an arrow indicating the side that faces to the left (an arbitrary direction). Say goodbye to boxy bookcases. Reuse this same strip for each piece. template guide and a 1/8-in. Still…. The pin nails are added insurance. Cutting the groove for the spline was easy using the table saw. Between the miter saw and the belt sander I got them to fit. Just be sure to install the 2×4 verticals plumb. So was my client! For the jig, I chose the thinnest material I could, 1/2-in. They provide a great deal of holding power. I like the design and workmanship of the mantle and bookcase very much, but I don’t share the view that the original was awful, especially the surround. spiral down-cutting bit makes the mortise. Reply; Craig Enderle August 14, 2019. I see a trend starting in F.H. Tim, x 1-1/4 in. Brian; Great job! Next, I drilled a 1/2-in. The bookcase measurements we give are based on our room, which has an 8-ft. ceiling and measures just a skosh over 12 ft. wide. I had an instructor in the Carpenters Union when I was an apprentice who used to say, “If you can’t draw it, you can’t expect to build it!” How true that is. Then use your square to mark a straight line. A small amount of play with the spline makes the glue up a lot more relaxing. and hold it tight to the apron while you mark the length. deep grooves in the center of the edge. Learn the tips and tricks to build your own Babe Cave! Mar 2, 2016 - See the foyer of this remodeled Cape Cod home with built-in bookcases and support columns at HGTV.com. blocks of ground beef. It’s a slick way to firmly hold wood joints without gluing and clamping. But the surround? Masonite, using my drawings as a guide, then bent a thin batten through the plot points. Once I’d routed the pin rests, I cut a rabbet for the top at the table saw, and a dado for the bottom of the cabinet using a router jig. Is this 1/4in strip flush or set back from the edge an 1/8th? I also like your thought on visible fasteners. long and must fit snugly into the grooves of the stiles. But after his first semester he knew he wanted to be working the trade, not teaching it. You can fudge the panel’s location by tapping the screw heads a bit. I just wanted you to know that I read this article or reference it about once a month. Tap in a small finish nail at the center point of the smaller slot. I also knew those inlays had to be mortised perfectly. widths and nail them to the base assembly at the center of each 2×4 vertical support. I installed the frieze next, running screws through the decorative mortises, and then set the remaining plugs with epoxy. Sand your bookcase with 100-grit sandpaper followed by 150-grit. Use a pen if you want an even better one. square. To reduce frustration, and increase speed and accuracy, I rely on shop-made jigs. For large-size, printable PDFs of Figure A and Details, see Additional Information below. The marks left by the nails on the wall pinpoint the screw locations. But since we’re at this point, I’ll make the point I started out to make. The clients loved it. Whatever wood you choose, figure on spending about 40 hours or more to build and finish this project. Finish carpentry requires precision. I know this thread is a few years old, but I wanted to thank you for the guidance/inspiration for creating a similar mantel for a gas fireplace that I installed in the master bedroom. Once the lacquer cured I permanently attached the face frames to the cabinets. Start your saw and raise the blade until it comes through about 3/4 in. When you’ve made the cut, flip the piece end-for-end and run the other side of the board through the blade, keeping it tight against the fence. Over-sized parts give me what I call an “out.” Whenever I’m designing or installing a job, especially a tough mind-twister, one of the first questions I ask is “Where are my outs?” In other words: What can I scribe; what can I cut; or where can I add a scribe to make things fit? To make a foolproof template, rip a 3-in. Here’s a close up of the tile. If your floor slopes slightly from left to right, it’s best to split the difference and make it flow with the room rather than trying to level the whole project. If you don’t own one, you don’t know what you’re missing. I’ve used biscuits in the past and it was always a disaster—the biscuits swell before you get the miter to close. Thanks again and keep up the good work! I cut the stiles wider than was necessary, leaving me an out, and then scribed each case to fit tight against the tapered pilasters. Once I’d assembled the bookcases I used them as a jig to glue up their face frames. We, as craftsmen, need to be cognizant of other trades and do a little research if we suspect something may be of value. And itâs easy to build. If your room is a bit wider, just move each middle column away from the side walls by one-third of the difference. Cut two 3/4-in. Bend a piece of clear cedar siding to form an arch. Cut the 1/2-in. I don’t know how I would have cut the mitered tapers otherwise. The bottoms of the returns needed to be beveled so they would sit tight on the plinths. For a job this size, all of the pin rests were routed in an hour. The bracket needed to be a bit under flush to the surface. I glued up the foundation legs using the same method. Featuring wedged through mortis-and-tenon joints, a paneled back, and a secret drawer, this hadnsome bookshelf is packed with features. Cut three strips to size from 3/4-in. behind the 11-7/8 in. over the total length. Since the cases were pre-finished, I applied blue masking tape to the stiles before scribing them. First, glue the tenons of the top rail into the grooves of the stiles, then slip the plywood panel in place. A good glue job will force only tiny beads from the joint as you clamp it. This detail shows a cutaway of the built-up cornice assembly. I built the whole thing around a cement board clad box that housed the fireplace, which vented through the wall. Tape over the holes you won’t be using. Very popular during the early 1900's American Craftsman era of design, built in shelves are enjoying a resurgence in popularity among homeowners across the United States. Now you have your template. [img]http://www.thisiscarpentry.com/wp-content/uploads/2010/09/DSC_0005 copy.JPG[/img]. The foundation doesn’t run all the way to the corner, which would have provided bearing, but to do that I would have had to taper the foundation to match the taper of the pilaster, and phooey on that! Figure A shows a cutaway of the complete bookshelf, along with some of the details. Make your tenons by setting the fence exactly 1/2 in. This handsome bookcase is made from solid sapele. bit in the drill press. Cut these pieces 3/8 in. Shop our best selection of Craftsman & Mission Style Bookcases and Bookshelves to reflect your style and inspire your home. finish nails in your nail gun to secure the plywood to each assembly. This was in an effort to make it appear original to the house. I recently built them for a deserving local family whom I gifted a couple room makeovers.The girlsâ room was lacking some storage and a focal point, so we added these built-ins which provided both plus a â¦ Any discrepancy in the floor would be absorbed in the height of the plinth. If you’ve never used a pocket hole jig, you’ll find it easy to use with the instructions provided. This design is based on the classic Georgian style. If you want a good crisp line, use a mechanical pencil in your scribes. The focal point of the fireplace is the four square panel with its ebony inlays. The effect is a wide, evenly grained board. Here’s a website with some images from that collection: Tablesaw sleds for joinery. x 4-in. Build a bookcase yourself and save $151,900! oak, then stack them in layers and glue them to achieve the 2-1/4 in. your own Pins on Pinterest Craftsman Bookcase. Even Frank Lloyd Wright used Aztec designs in the block work on some homes, and over mantelpieces, too. Feb 6, 2020 - Explore Tg's board "Mahogany bookcase" on Pinterest. hole 1/4 in. white oak plywood, using yellow glue and screws hidden on the underside. and then drill 1/4-in. This gave us a safe, stable, flat surface to cut the grooves. I use a feather board to keep the material tight to the table. When you glue up your door pieces, apply glue both to the sides of the tenon and in the groove where the tenon will fit. When the glue is dry, belt-sand them smooth on each side and then finish-sand them. Buy a couple of extra pieces and store all your lumber in the house for about a week to acclimate it. The inlays sit 1/8 in. Bluprint - Woodworking Get Craftsman Built In Bookcase Plans: Learn techniques & deepen your practice with classes from pros. Stain, then finish it with two coats of satin urethane or your choice of varnish. Use a double layer at the top to build out the surface and notch these layers around the lower edge of the curve. I saw this exact mantel in this book and really captured my attention! Install no-mortise hinges on the stiles and the door edges before installing the face frames in the bookcase. strips. To keep from putting a hole where I don’t want one, I tape off the holes I don’t need. Take a look at homes that were built at the turn of the century. You make the paneled cabinet doors with an ordinary table saw and join the face frames with an easy-to-use pocket hole jig. So I made a jig. Thanks for sharing your project! Square both ends. 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